Additive Manufacturing Technologies 26 February 2015

Next Generation Armor Inspired by Animal Scales

Researchers at Northeastern University’s College of Engineering believe that fish scales could hold the key to creating armor that's both impervious and lightweight. They eventually aim to combine the properties of fish, snake and butterfly scales into a single protective armor system.

Fish scales have been studied extensively because of their ability to protect the body while still allowing movement. However most of these studies have focused on the material of the scales and how their plasticity or elasticity alters their protective qualities. Ranajay Ghosh, an associate research sci­entist, and his colleagues explored a different track. They took a soft substrate and examined how adding scales of a certain size, laid out geometrically, would affect its properties.

3-​​D printed model of a fish scale  used in armor system research
3-​​D printed model of a fish scale used in armor system research
Photo: Matthew Modoono / Northeastern University

"We found that as long as the scale material is at least an order of magnitude stiffer than the skin material, perceptible benefits can begin to accrue," Ghosh said.

Adding 3D-printed scales to the soft substrate caused the material to stiffen up and become less penetrable. Combining geometry with scale interaction allowed the team to achieve a "structural stiffening" which is believed to be key. Simple scales used in specific arrangements that stiffen up could help to create better armor, the researchers say, given how nature seems to achieve multiple functions quite well without using the kind of high-strength materials that humans do.

"Many scales are optimized for different and often distinct purposes – protection (e.g. some fishes), mobility (snakes) or coloration (butterfly) depending on maximizing the probability of survival and replication," Ghosh  explained. "In principle, we can have a protective system which combines the protective functions of a fish scale with the mobility advantage of snake scale with the optical properties of butterfly scales."

Researchers plan to combine the properties of different animal scales into one protective armor system
Researchers plan to combine the properties of different animal scales into one protective armor system
Image: Northeastern University

The team aims to tweak various materials and use both 3D printing and nano-fabrication to combine these different properties into one. Challenges include fabricating and testing scales and modifying them to withstand the high energies and temperatures associated with impacts. Going forward the team hopes to gain more insights into the fundamental principles that combine geometry with scale interaction to help design better armor.

"Modern armor would be more successful if we have an easier handle on different properties from as few design variables as possible,", says Ghosh. "This reduction is possible when we discover a deeper underlying principle which makes natural dermal scale modifications so widespread and ancient."

Source: gizmag.comnortheastern.edu

 

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